Table of Contents Process Improvement Cycle Benefits of Lean Manufacturing Process Improvement Benefits 5-S Analysis Business Process Mapping Kaizen for Continuous Process Improvement Roadmap Benefits of Six Sigma Improvement Areas of Improvement Gap Analysis Chart Kaizen Implementation Root Cause Analysis (Fishbone) Gap Analysis Matrix Business Process Redesign Cycle Root Cause Analysts (5-Why) BPI Complexity & Business Process Redesign Deming Cycle (PDCA) Uncertainty Strategies Six Sigma Analysis (DMAIC) Building Dynamic Range Implementation Process Six Sigma Analysis (DMADV) Strategy Alignment Implementation Gantt chart Benefits of Six Sigma Risk Identification Improvement Timeline Risk Management Plan Ongoing Monitoring & Reflection Run Charts ...
PDCA cycle describes an iterative four-phase problem-solving process 1. Plan that has its origins in quality assurance. PDCA stands for Plan-Do- Check-Act, which in German is also translated as planning-doing- The respective process must be checking-implementing or planning-implementing-checking-acting. The planned before it is actually PDCA cycle is used in the continuous improvement process. implemented: the plan includes the recognition of potential for improvement (usually by the worker or team leader on site), the analysis of the current status and the development of a new concept (with 1 intensive involvement of the worker). Act Plan 2. Do 4 Contrary to widespread ...
PDCA “A Place to (Re)Start” Pat O’Boyle owner of Fire-Formed Consulting Introductions Name: Organization: Background: Pat O’Boyle owner of Fire-Formed Consulting PDCA Cycle is the basis for all improvement Lean Baldrige Pla Pla n A n A c c Shewhart or Deming Cycle t t Six Sigma Risk Analysis Check (Study) Check Do Do Planning. ISO Etc. Etc. Etc. Etc. Etc. Etc. 4 PDCA or (PDSA) Act: Plan: • Evaluate Plan: Evaluate • Current State • Standardize Current State Standardize • Measure • Next steps Measure Next steps • Est. a target (goal) Est. a target (goal) ...
Quality Gurus William Edwards Deming Joseph Moses Juran Philip Bayard Crosby W. Edwards Deming- The Big Man Oct 14, 1900 – Dec 20, 1993 Ph.D. in Physics American author, statistician, professor and consultant Best known for the PDCA cycle and his 14 points on quality During WWII taught Quality Control for war effort Ignored after the war Contd.. In Japan, from 1950 onwards, taught top management how to improve design, product quality, testing, and sales through various statistical methods 1951-Deming Prize for high level of achievement in quality practices Made a significant contribution to Japan's later reputation for ...